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Technical Lead, Hybrid Generator

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Archer Aviation

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Location:
United States, San Jose

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

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Job Description:

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility:

  • Be the single point technical lead for generator motor product development and delivery across full life cycle
  • Lead cross-functional teams through the complete development lifecycle of the motor generator from concept through production
  • Work with system partners to define generator specifications including power output, efficiency targets, weight constraints, and integration requirements
  • Oversee the thermal management system design ensuring optimal performance under varying operating conditions
  • Lead mechanical design and integration of generator housing, mounting system, and mechanical integration with gas turbine and aircraft structures
  • Guide electromagnetic FEA analysis efforts with simulation specialists to optimize generator performance and efficiency within schedule and and weight targets
  • Collaborate with thermal analysis experts to ensure reliable operation across flight envelope
  • Coordinate development of comprehensive test strategies including dynamometer testing and integrated system validation
  • Lead cross-functional teams in analyzing test data and driving design iterations based on performance findings
  • Serve as primary technical authority and coordinator for generator-related issues throughout development
  • Collaborate with systems, vehicle integration and other vehicle module teams
  • Work closely with safety teams to ensure airworthiness requirements are met
  • Lead design reviews and provide technical expertise for critical program decisions
  • Interface with flight test teams to support ground and flight validation activities
  • Mentor a team of engineers and provide technical direction

Requirements:

  • Bachelor’'s Degree in Electrical Engineering, Mechanical Engineering, or related field
  • Minimum of 10-15+ years of experience in electric machine design and development
  • Proven track record leading technical teams and delivering complex electromechanical systems
  • Experience with high-speed, high-power density electric machines
  • Expertise in electromagnetic design principles and electric machine theory
  • Strong background in thermal analysis and cooling system design
  • Experience with materials selection for high-performance electric machines
  • Knowledge of power electronics and generator control systems
  • Familiarity with manufacturing processes for electric machines and quality control methods
  • Demonstrated ability to lead cross-functional technical teams and drive results
  • Excellent communication skills with ability to present complex technical concepts to executive leadership
  • Strong project management skills with experience managing development timelines and budgets
  • Proven ability to work effectively with external suppliers and partners
  • Willingness to travel domestically and internationally as needed
  • Commitment to safety-first engineering practices in aviation applications

Nice to have:

  • Hybrid electric drivetrain development experience (automotive, marine, or aviation)
  • Gas turbine experience or knowledge of turbomachinery systems
  • Proficiency with electromagnetic FEA tools (ANSYS Maxwell, JMAG, or Motor-CAD preferred)
  • Aerospace certification experience (DO-160, DO-254, or similar standards)
  • Familiarity with model based Monte Carlo design optimization of electromechanical systems

Additional Information:

Job Posted:
December 06, 2025

Employment Type:
Fulltime
Work Type:
On-site work
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