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Supervisor, Composite Fabrication & Assembly

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Archer Aviation

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Location:
United States, Santa Clara

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Category:
Manufacturing

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Contract Type:
Not provided

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Salary:

122880.00 - 153600.00 USD / Year
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Job Description:

Lead a team of skilled technicians responsible for the fabrication, assembly, integration, and repair of composite structures supporting our cutting-edge eVTOL aircraft. Oversee day-to-day shop operations in a fast-moving, evolving production environment, ensuring adherence to quality and safety standards while collaborating closely with engineering and quality teams to resolve technical issues. Through effective leadership, drive productivity, technical excellence, and a culture of continuous improvement across all composite operations.

Job Responsibility:

  • Stay current with advancements in composite materials, manufacturing methods, and repair technologies, applying best practices on the shop floor
  • Supervise and coordinate the work of composite technicians to ensure efficient execution of production, modification, and repair activities
  • Serve as the technical point of contact for composite processes, providing guidance on material selection, secondary bonding, structural fastening, modifications, and repair procedures
  • Ensure compliance with engineering specifications, manufacturing standards, and applicable aerospace regulations
  • Review and interpret engineering drawings, CAD models, and work instructions, ensuring technicians understand requirements and execute work accurately
  • Partner closely with engineering, quality, and manufacturing teams to resolve production challenges, implement process improvements, and escalate technical issues as needed
  • Monitor the use and condition of equipment and tooling, including ovens, vacuum systems, and fixtures, ensuring operational readiness and adherence to maintenance schedules
  • Support training and upskilling initiatives for technicians in composite fabrication, bonding, repair, and inspection techniques
  • Enforce safety protocols for hazardous materials handling and ensure safe work practices across all composite operations
  • Track work progress, maintain accurate documentation, and report on key metrics related to schedule, quality, and deliverables
  • Foster a collaborative, high-accountability team culture focused on quality, ownership, and continuous improvement.

Requirements:

  • 7+ years of experience in composite fabrication, modification, and repair, preferably in an aerospace manufacturing environment
  • Demonstrated hands-on expertise with composite layup processes (pre-preg and wet lay), secondary bonding, scarfing, drilling, and structural repairs
  • Strong working knowledge of composite materials, resins, fibers, and curing processes
  • Experience reading and interpreting engineering drawings, MBD (Model-Based Definition), and 3D CAD data (e.g., CATIA, NX, SolidWorks)
  • Proven leadership, communication, and conflict-resolution skills
  • Strong organizational skills with the ability to make sound decisions in a fast-paced, evolving environment
  • Familiarity with FAA regulatory requirements and aerospace documentation practices
  • Ability to work in a manufacturing environment, including confined spaces, and lift up to 50 lbs.

Nice to have:

  • Associate’s degree or certification in engineering technology, manufacturing, or a related field (or equivalent experience)
  • A&P certification or equivalent hands-on experience
  • Experience with FAA aircraft certification requirements, including Part 23
  • Advanced certifications in composite repair techniques or NDT methods
  • Knowledge of sustainable practices in composite manufacturing
  • Experience with new product development in composite aviation structures
  • Completion of advanced training in composite manufacturing and repair techniques
  • Familiarity with geometric inspection equipment and procedures, including manual measurement and computerized systems such as Faro arms and laser trackers.

Additional Information:

Job Posted:
December 20, 2025

Employment Type:
Fulltime
Work Type:
On-site work
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