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Sr. Manager, Industrial Engineering

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Archer Aviation

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Location:
United States, San Jose

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Category:
Manufacturing

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Contract Type:
Not provided

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Salary:

196800.00 - 246000.00 USD / Year
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Job Description:

This role will be based at Archer’s headquarters in San Jose, California. Archer is an aerospace company building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility.

Job Responsibility:

  • Lead the Industrial Engineering (IE) organization responsible for defining, standardizing, and optimizing systems globally across Archer’s engineering, manufacturing, and supply chain
  • Build and develop a high-performing team of Industrial Engineers focused on process design, capacity analysis, layout optimization, and lean implementation
  • Own the development of Manufacturing System Design (MSD) — ensuring seamless integration of people, machines, materials, and information through all phases: plan, design, validate, and improve
  • Drive the standardization of IE methodologies
  • Oversee plant and warehouse layout design, including space utilization studies, storage systems, and material flow paths that tie directly to CapEx and operational efficiency
  • Design warehouse and lineside material flow systems, including kitting strategies, packaging standards, and custom cart or container designs that improve ergonomics and presentation at point-of-use
  • Establish headcount, labor rates, and efficiency standards to support production and budget planning
  • Lead the design-in of ergonomics, operator aids, racks, carts, and WIP management systems that enhance safety and efficiency
  • Deploy discrete event simulation and digital twin modeling to evaluate throughput, optimize resource allocation, and validate production scenarios for both NPI and sustaining lines
  • Collaborate with cross-functional teams — Manufacturing Engineering, Operations, Facilities, Quality, Safety, and Finance — to implement world-class production systems
  • Support the start-up and ramp-up of new factories, including scenario simulation, throughput modeling, and layout optimization for Covington and other potential sites
  • Drive continuous improvement through kaizen events, standard work audits, and lean training across operations

Requirements:

  • Bachelor’s or Master’s degree in Industrial Engineering, Manufacturing Systems, or related field (Ph.D. preferred)
  • 10+ years of experience in industrial engineering, with at least 3 years in a leadership capacity
  • Deep expertise in lean manufacturing, Six Sigma, and continuous improvement methodologies
  • Proven track record developing and implementing standardized processes and factory layouts in a complex, fast-paced manufacturing environment
  • Hands-on experience with time studies, motion analysis (MODAPTS), and work measurement tools
  • Skilled with discrete event simulation tools and plant layout tools
  • Experience defining and managing MPP routings, MES integrations, and SAP cost models
  • Strong understanding of ergonomics, material presentation, and human-machine interface design
  • Demonstrated success leading teams in data-driven decision making and performance improvement
  • Excellent communication and organizational skills with the ability to influence across technical and non-technical functions
  • Comfortable managing ambiguity, prioritizing multiple programs, and driving accountability in a high-growth environment

Nice to have:

  • Experience in aerospace or EV industry
  • Experience with Siemens Plant Simulation
  • Experience with Siemens Manufacturing Process Planner or EasyPlan
  • Experience with AutoCAD

Additional Information:

Job Posted:
December 06, 2025

Employment Type:
Fulltime
Work Type:
On-site work
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