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Senior Structural Analyst

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Archer Aviation

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Location:
United States , San Jose

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Category:
IT - Software Development

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Contract Type:
Not provided

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Salary:

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Job Description:

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise.

Job Responsibility:

  • Perform trade studies, requirements derivation, and establish the overall vehicle configuration based on requirements
  • Complete hand calc and FEM analysis of primary and secondary aerospace structures
  • Develop company standards for model creation, strength checks, and analysis report generation
  • Compile documentation of stress analysis to support release of engineering drawings and documents
  • Work closely with and mentor designers and junior structural analysts in stress/stability/fracture analysis best practices
  • Provide technical guidance on design concepts (risk vs. cost vs. performance)
  • Perform stress analysis using Finite Element Methods for static, dynamic, fatigue, and/or damage tolerance to support program design, fabrication, testing, and/or structural integrity activities
  • Support test execution and analyze test results to validate and verify that designs meet requirements and specifications
  • Write detailed structural substantiation reports and other technical reports as required in order to obtain FAA airworthiness approvals

Requirements:

  • 5+ years of experience with aircraft, spacecraft, launch vehicle or powertrain structures
  • Bachelor’s degree in Engineering field, M.S. preferred
  • Proven experience with stress, fatigue, and/or damage tolerance analysis on both metallic and/or composite structures
  • Experience in performing structural analysis via a combination of classical hand calculations and Finite Element Analysis
  • Able to develop free-body diagrams for internal and reaction load derivation, and strength analysis
  • Proficient in one or more of the following analysis codes: Nastran, Optistruct, Ansys, Abaqus, LS-Dyna
  • Strong understanding of FEM modeling techniques (boundary conditions, bolted connections, contact, verification methods, etc)
  • Knowledge of fatigue/fracture (AFGRO/NASGRO, spectra development, NDE methods, damage tolerance)
  • Self-starter, team player, and desire to work in a fast-paced environment

Nice to have:

  • Knowledge of FAA aircraft certification requirements for Part 23 / Part 27 aircraft
  • Experience with development and/or qualification testing
  • Familiar with classical aerospace sizing methods (ex: Bruhn, Niu, Roark)
  • Experience in process automation using scripting languages such as Matlab and Python

Additional Information:

Job Posted:
December 06, 2025

Employment Type:
Fulltime
Work Type:
On-site work
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