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Lead Manufacturing Engineer

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RK Mechanical, Inc.

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Location:
United States , Aurora

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Category:
Manufacturing

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Contract Type:
Not provided

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Salary:

130.00 - 155.00 USD / Year
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Job Description:

A Manufacturing Engineer V will drive the development of world-class manufacturing systems for modular power and data center products. You’ll apply DFM/DFMA principles alongside Design Engineering, designing robust assembly and integration processes, tooling, and workstations that enable efficient, scalable production. In this senior technical role, you’ll own the manufacturing BOM, ERP routings, and workstation sequencing, while leading continuous improvement through lean methodologies and structured root-cause analysis. By collaborating with Quality, Operations, and Supply Chain teams, you’ll help reduce costs, improve first-pass yield, and build high-quality, repeatable production workflows that scale with our business.

Job Responsibility:

  • Partner with Design Engineering to identify and eliminate Design for Manufacturability and Assembly (DFM/DFMA) risks during the product development phase, ensuring smooth hand-off to production
  • Design, optimize, and document robust assembly, integration, and testing processes for modular electrical and power infrastructure products
  • Provide expert-level feedback on shop drawing structure and content, ensuring alignment with physical workstation design, build sequencing, and production orders
  • Develop and implement tooling, fixtures, jigs, and material-handling systems to improve safety, reduce waste, and support standardized operations
  • Own the manufacturing bill of materials (BOM), routings, and workstation sequencing in the ERP system to enable repeatable, high-quality production
  • Champion lean manufacturing initiatives, including value stream mapping, standard work documentation, and continuous flow principles
  • Develop and maintain detailed manufacturing process documentation, including clear, visual work instructions, process control plans, and process validation records
  • Collaborate with Quality, Operations, and Supply Chain teams to improve First Pass Yield (FPY), reduce non-conformance cost, shorten cycle times, and lower overall production cost
  • Drive root cause analysis using DMAIC, 8D, or equivalent structured methodologies for complex production issues

Requirements:

  • Bachelor’s degree in Manufacturing, Mechanical, or Industrial Engineering (or related technical discipline)
  • 15+ years of experience in manufacturing or process engineering, ideally within modular, prefabricated, or complex electromechanical assembly environments
  • Proven expertise in lean manufacturing, continuous improvement, and workstation optimization
  • Deep knowledge of workstation design principles, line layout and ergonomics
  • Strong knowledge and experience with ERP systems for production tracking, routing and process control
  • Strong skills in process development, documentation and standardization
  • Strong command of DFM/DFMA methodologies, GD&T, and engineering drawing standards
  • Expert experience reviewing and refining shop drawing content to ensure alignment with production layouts and build sequencing
  • Proficiency in CAD tools for concept development, equipment & tooling design
  • Exceptional collaboration and communication skills for cross-functional project execution
  • Strong ability to work cross functionally and influence both Design Engineering and Manufacturing Teams
  • Work outside, inside, and in dusty, noisy and hazardous areas
  • Work in high places, tight places, confined spaces and/or other adverse locations
  • Climb, balance, squat, kneel and crouch
  • Work in all types of weather
  • Must have working knowledge of all trade materials and tools
  • Ability to lift and carry 51 to 75 lbs. occasionally, and/or 31 to 45 pounds of force frequently, and/or greater than negligible up to 16 to 22 pounds of force constantly to move objects
  • Comply with all company policies and procedures
  • Prompt, punctual, and regular attendance during core business hours, in an office environment (not a telecommuting position), currently located in the Aurora, including a reliable means of transport to and from work
  • Ability to occasionally travel between corporate offices and jobsites within the Greater Denver Area, during work hours

Nice to have:

  • Master’s degree in Manufacturing, Mechanical, or Industrial Engineering a plus
  • Background in data center or power infrastructure manufacturing preferred
  • Proven record leading cross-functional lean or process improvement initiatives that deliver measurable productivity or cost benefits
What we offer:
  • Competitive benefits to support your growth and well-being
  • Hands-on training and development opportunities that empower employees to advance their careers and grow within the company, to include leadership and technical learning opportunities, as well as an accredited apprentice program

Additional Information:

Job Posted:
December 11, 2025

Employment Type:
Fulltime
Work Type:
On-site work
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